Honda CB750 owners
have been limited to Dynosaur Ignition systems for years. ( magnetic
type sensors )
and Ignition Coils that were designed in the 19th Century.
Here is the Bad news !!!!!!!
Magnetic
sensors can cause timing to be off as much as 14 degrees. ( plus or
minus ± 7°)
(Magnets and Magnetic sensors are effected by metal mass, motion,
heat and distance from pickup)
The illustration below shows the inconsistency of Magnetic sensors.
This unwanted fluctuation in ignition timing will make your motor
unhappy and give you the impression the motor is not internally
balanced properly.
The coils (paper wrapped)
is considered to be early 1900's technology.
This Ignition causes coils develop excessive heat and are prone to
failure, due to lack of dwell control leaving the coils on
excessively.
Leaving the ignition switch on can cause failure to the coils or the
Dyna "S" or both.
Our ignitions have an automatic shut-off coil shut off to prevent
such heat and failure.
Dyna 2000's claim to have an coil-off situation, but the minute the
motor is turned over they stay on and key must be shut off if engine
is killed.
Ever wonder why most racers carry extra sets of coils ?
Here is the good news !!!!!!!
Introducing
the Cycle X IDS C and CP versions Power Arc Ignitions
IDS C2-HCB Optically Triggered Ignition
Features preprogrammed:
Spark timing placement in 1° increments.
Placement of 3 Sparks / Compress Stroke.
2 Digital sensors inputs.
4 Independent timing curves.
Electronic 4 Tach output.
Coil saturation control ( dwell )
Curve fall back.
Static timing light.
Automatic Coil shutoff
One coil pack for your 4 cylinder.
Capable of 80,000 volts of out-put.
Extremely fast rise time.
Sparks 3 times every compression stroke and continues through-out
the RPM range. ( full voltage output )
Other multiple spark ignitions on the market do not multi-spark
after no more than 3 thousand RPM.
High amperage output.
Quick disconnect connector.
Fires at low voltage for easy starting, eliminating starter
kickback.
Coils feature section bobbin construction ( no paper )
All features are Re-programmable with CP version Ignitions via PLC
cable.
(CP Re-programmable Ignition and PLC are Optional)
Installation Instructions
IDS CP2-HCB Ignitions
All features of the CP2-HCB can be Customized and reprogrammed.
4 Independent Ignition timing curves (controlled by grounding or
ungrounding 2 sensor wires)
Coil saturation and placement of all timing sparks 1 thru 3 in
multi-spark
Selection of number of output sparks 1-3
Tachometer output type 2-8 cylinder output
Curve Fall back
Rev Limiters (independent in each of the 4 timing curves)
Notes section for timing curve information
2 Sensor Wires may be Grounded or Ungrounded to control timing,
between 4 distinctly different timing curves.
May be used to control timing with VOES (Vacuum Operated Switch),
Nitrous Solenoid via
relay, Boost Switch, Engine Temperature Sensors or manually
controlled via toggle switches.
The best ignition available for Honda cb750's ( period )
USE
OPTICALLY TRIGGERED IGNITIONS
Please
observe the above animation. Most electronic ignitions used to date
sense crank angle by using a Hall effect pickup, which is a magnetic
type sensor. This type of sensor is inherently unstable & is
effected by metal mass, motion, heat & distance from pickup.
In addition most ignitions only sense position once per revolution.
The control system must estimate current engine speed based on the
rotational velocity of the previous revolution. Sudden
acceleration or deceleration will cause instability. This
instability causes internal vibration that can be observed by the
movement seen on the flywheel when using a timing light. The use of
a magnetic type sensor can cause timing to be off as much as ±7°
giving an overall deviation of 14° or more. With an optical sensor
you are breaking a light beam and light beams do not deviate! In
addition absolute positions are sensed at multiple key points on the
rotor, 90 times per revolution with the new IDS system.
The extreme stability optical systems offer allows the engine to
accelerate at a much greater speed, reduces engine wear, allowing
for smoother operation & transfer of power.
IGNITION
TIMING
Understanding engine timing &
its relation to load, compression and fuel delivery variables is
important to performance. The new IDS ignitions have programmable
sensor inputs which can be interfaced to a vacuum activated switch
or a MAP sensor. The ignition timing can be set to any value based
on sensor input status. The Power Arc CDR or SRČ also have a
vacuum retard capability. If you have a large dresser (H-D),
are under heavy load conditions, have increased engine compression,
have a large bore engine or are using NOS please use sort of
ignition retard system.
VOES
-Vacuum Operated Emissions Switch (Harley-Davidson)
It is
recommended that you use a VOES switch if one was on your motorcycle
or you should add one if you have a high performance, heavy bike or
have wide engine load variations. A VOES is not just for emissions
and can be one of the most effective performance components of your
ignition system when used correctly. If you did
not have a VOES ground the ignition retard control wire wire.
If you have modified your bike to add performance you should raise
the setting of you existing VOES set point to activate between 5
& 5 1/2" lb. of vacuum.
IGNITION
COILS
Pick the right type of coil, do not
use paper section coils only use section bobbin coils. Section
bobbin coils allow for fast rise times and improved reliability.
Power Arc only sells section bobbin coils.
USE
IGNITIONS WHICH ARE MULTI-SPARK
During
the intake cycle fuel is delivered via a carburetor or injection
system and intake manifold into a combustion cylinder. Both of these
delivery systems supply fuel to the cylinder in a droplet form,
especially at lower rpm ranges. As the fuel is compressed turbulence
in a circular fashion is created due to existing head designs. As
the primary spark is discharged the concussion of the explosion
combined with superheating of the combustion chamber turns the
droplets of fuel into a hot vaporous gas. The flame front due to the
rolling turbulence created by the heads moves away from the point of
ignition to the face of the piston and to the outer cylinder walls.
As the piston nears the top of the compression stroke any remaining
unburned vaporous gas is circulated over the spark plug, and a fuel
roll stall occurs. At this point a second spark is discharged
obtaining a secondary burn of the fuel that in a single spark
ignition system would be trapped in the upper portions of the head
and during the expansion portion of the power stroke would be
unburned and then be cycled out during the exhaust cycle as
emissions. With the extreme stability of an optically
triggered ignition system in a Multi-Spark mode a repeatable
secondary explosion is possible. This allows for the ability
to add more fuel without fouling the spark plugs and achieve higher
torque/horsepower
1)
The extreme stability of a optically triggered ignition system has
the ability to allow the engine to accelerate as much as 30% quicker
requiring greater fuel flow to the carburetor. This coupled with
enlarged jetting of the carburetor or increased fuel to the
injectors means you must maintain a sufficient supply line from the
fuel tank to the delivery system by use of an enlarged petcock and
supply line or a fuel pump. An example would be that at higher rpm's
you may use all the gas in the float bowl of your carburetor and
create a lean run situation damaging the engine if fuel supply is
not maintained.
2)
If you have a sufficient fuel flow in a single spark mode you have
enough to operate in the Multi-Spark mode without engine damage
because you are burning residual fuel, even though your plugs may
show a lean burn. This will normally show an increase in fuel
economy (if driven in a similar fashion), horse power and a
reduction of emissions output. You could increase the fuel for more
horsepower but you should be careful not to over fuel, because if
the fuel is not burned by the secondary spark it is exhausted as
burning fuel through you exhaust system increasing heat and reducing
horsepower output because of an improper air/fuel mixture. This also
results in increased emissions output, which is unnecessary.
Many
things effect spark plug gap settings
Compression
Ratio: The higher the engine compression, the more voltage required
to fire the plug, and the narrower the plug gap should be.
RPM:
The higher the rpm's the less time the coil has to charge to break
over voltage or complete saturation. A narrower spark plug gap will
help high rpm stability.
Spark
plugs with large side electrodes (ground straps) or spark plugs with
split side electrodes are not recommended, they interfere with the
flame front at the point of ignition.
Coil choice, fuel flow, intake velocities & fuel temperature are
but a few additional factors that can effect spark plug gap.
Spark
Plug Choice
In
most cases, it is not until the engine is modified, or the
compression is raised significantly, that stock ignition systems and
spark plugs begin to show signs of being inadequate. At this point,
a variety of factors determine which spark plug will be best suited
for a particular configuration. In these modified engines, specific
electrode/tip combinations, electrode materials and colder heat
ranges can provide measurable gains in power. If your vehicle has
had extensive modifications, it would be best to seek the advice of
the manufacturer of your vehicle, the aftermarket supplier who
manufactured your modifications, or your mechanic.
Modifications
that will typically not require specialized plugs (in most cases the
factory installed plug will be more than adequate) include adding a
free-flowing air filter, headers, mufflers and rear-end gears.
Basically, any modification that does not alter the overall
compression ratio will not usually necessitate changing plug types
or heat ranges. Such minor modifications will not significantly
increase the amount of heat in the combustion chamber, hence, a plug
change is probably not warranted.
However,
when compression is raised, along with the added power comes added
heat. Since spark plugs must remove heat and a modified engine makes
more heat, the spark plug must remove more heat. A colder heat range
spark plug must be selected and plug gaps should be reduced
to ensure proper ignitability in this denser air/fuel mixture.
Frequently
Asked Questions
Q:
Why should I use a resistor spark plugs & spark plug wires?
A:
"R" or resistor spark plugs use a 5k ohm ceramic resistor
in the spark plug to suppress ignition noise generated during
sparking.
You
must use resistor spark plugs & wires in any vehicle that uses
electronic ignitions or on-board computer systems to monitor or
control engine performance. This is because resistor spark plugs
& wires reduce (EMI) electromagnetic interference with on-board
electronics.
They
are also recommended on any vehicle that has other on-board
electronic systems such as engine-management computers, two-way
radios, GPS systems, or whenever recommended by the manufacturer.
In
fact, using a non-resistor plug or low resistance spiral wound spark
plug wire in most applications may actually cause the engine to
suffer undesirable side effects such as an erratic idle, high-rpm
misfire, engine run-on, power drop off at certain rpm levels,
abnormal combustion and probable damage to the ignition and/or
ignition coil.
Q:
Why are there different heat ranges?
A:
It is a common misconception that spark plugs create heat. They
don't. A heat range refers to how much heat a spark plug is capable
of removing from the combustion chamber.
Selecting
a spark plug with the proper heat range will insure that the tip
will maintain a temperature high enough to prevent fouling yet be
cool enough to prevent pre-ignition. While there are many things
that can cause pre-ignition, selecting a spark plug in the proper
heat range will ensure that the spark plug itself is not a hot spot
source.
SPARK
PLUG WIRES
Choice of spark plug wires is an
important consideration when using an electronic ignition system.
Electronic ignitions utilize IC's (integrated circuits) in there
design for counting & timing purposes. These IC's, contrary to
most thinking, are not effected by RFI (Radio Frequency
Interference) noise generated by the high voltage breakdown of
coils, producing the ignition spark. They are effected by the
conducted EMI (Electro Magnetic Interference) passed to the ground
plane of the motorcycle via the spark plug wires & plug. The
most effective way to limit the current produced in the secondary of
the coil is to use carbon core resistor plug wires. Solid core wires
and most spiral wound wires will not suppress this conducted EMI
noise.
Stability
Most
electronic ignitions used to date sense crank angle by using a Hall
Effect pickup which is a magnetic type sensor. This type of
sensor is affected by metal mass, motion, heat & distance from
pickup. The Hall Effect sensor is less stable than optical
sensors causing engine inefficiencies and wear, due to internal
vibration caused by unstable firing of the spark plug. An
example of this instability would be the movement seen of the TDC
timing mark on the flywheel when using a timing light. The use
of a magnetic type sensor cab be off as much as +-7 degrees giving
an overall deviation of 14 degrees. With an optical sensor you
are breaking a light beam and light beams do not deviate! In
addition, this system has no timing calculations or cycle delay
times effecting spark stability and placement because the system
counts rotor slots to maintain an absolute relative crank angle
position. This extreme stability allows the engine to
accelerate at a much greater speed, reduces engine wear, allowing
for smoother operation and transfer of power.
Multi-Spark
Theory
During
the intake cycle fuel is delivered via a carburetor or injection
system through the intake manifold and into the combustion chamber
supplying fuel to the chamber in droplet form. This is
especially true at lower rpm ranges. As the fuel is
compressed, circular turbulence is created due to existing head
designs. The flame front generated by the fist spark leaves
the point of ignition to the face of the piston and flows to the
outer cylinder walls. As the piston advances in the
compression stroke residual unburned vaporous gas, leading the flame
front, is circulated over the spark plug. When the piston
approaches TDC both static and expanding gas pressures increase and
a fuel roll stall occurs. By precisely discharging a second
and third spark, fuel trapped in the upper portions of the head and
expelled during the exhaust cycle as emissions is consumed. In
a single spark ignition system this fuel would have remained
unburned. With the use of precision control and the
advancement of new coil designs we have achieved the ability to
produce high energy secondary and tertiary sparks that are required
to ignite fuel that is under higher compression after the first
spark. We believe that by consistent and precise placement of
the primary, secondary, and tertiary sparks exhaust emissions can be
reduced.
*NOTE:
Mounting of the coils for the 500/550 won't be the same as the 750.
You may need to construct a bracket to to hold the coils. Honda 750
coil mounting will use the provided "P" Clamps